CP303 Reaction Engineering (Jan-May 2011)

 Core course for the C&P Engineering undergraduates

intended learning outcomes

 

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course description

suggested texts

assessment scheme

past examination papers

 

timeline for lectures and assignments

timeline for simulations and laboratory experiments

 

IMPORTANT NOTICE

 

Handover the worked out Simulation Set #1 and Set #2 before May 09, 2011

 

 

For Matlab lessons by my former supervisor Prof. K. Nandakumar, visit http://www.youtube.com/user/CheLecKumar

Intended Learning Outcomes

-        Select the appropriate reactor type for a given chemical conversion and size it to meet operational goals.

-        Synthesize an appropriate multi-reactor sequence to meet operational goals.

-        Able to identify and analyse additional problems which may be solved by the methods of chemical reaction engineering.

-        Able to transform problems in chemical reaction engineering into mathematical models and, if necessary, choose a numerical method and/or suitable ready-made software (for example MatLab) for solving those models on a computer.

-        (Estimate the purchase and operation costs for a chemical reactor.)

-        Ability to apply knowledge of mathematics, engineering and science

-        Ability to design and conduct experiments and to analyze and interpret data

-        Ability to design systems, components or processes to meet needs

-        Ability to use techniques, skills, and tools in engineering practice

Course Description

Course objectives:

-   Identify and determine the parameters in kinetic rate expressions for homogeneous (and heterogeneous) reactions and for elementary and non-elementary reactions.

-   Formulate and apply the design equations for the three ideal reactor models (batch, CSTR, and plug flow) in the presence of both single and multiple reactions.

-   Formulate and apply the energy balance equation to the ideal batch, CSTR (and plug flow) reactor models, and determine required heating and cooling loads, in the presence of both single and multiple reactions.

-   Formulate and apply the design equations and rate laws for catalytic reactors.

Course coordinator: Prof. R Shanthini (accessible at 071-5326835 and at rshanthini@pdn.ac.lk)

Evaluation panel: Ms. AMW Menike; Dr. DGGP Karunaratne (Moderator)

Course credits: 3 GPA credits

Pre-requisites: None

Content

Time allocated (in clock hours)

Lecture

Tutorial

Project

Assign.

Kinetics of chemical and biochemical reactions; Kinetics of reversible, series and parallel reactions; Temperature dependence of rate constant.

05

01

 

02

Design of batch, semi-batch, continuous stirred tank and plug flow reactors with isothermal and non-isothermal operations; Reactor networks; Multiple reactions in reactor networks; Design of bioreactors.

14

03

 

08

Design of reactors for catalyst induced reactions and multiphase reactions.

05

02

 

08

Computer simulation of reactors and reactor systems.

 

 

06

 

Laboratory experiments for basic kinetic data, determination of rate expressions, and scale-up.

 

 

06

 

TOTAL

24

06

06 eq. hours

09 eq. hours

Note: Assign. stands for Assignment

Suggested Reference Texts

-        Levenspiel, O. Chemical Reaction Engineering, Second Edition, Wiley Eastern Limited.

-        Fogler, H.S., Elements of Chemical Reaction Engineering, Second Edition, Prentice-Hall International Editions.

-        Froment, G.F. and Bischoff, K.B., Chemical Reactor Analysis and Design.

-        Missen, R.W., Mims, C.A. and Saville, B.A., Chemical Reaction Engineering and Kinetics, John Wiley & Sons, Inc.

Assessment Scheme

Assessment method

Percentage marks

Continuous assessments

25

 

Assignments

 

05

Computer simulation

 

10

Laboratory work

 

10

Mid-semester examination

25

 

End-of-semester examination

50

 

Timeline for Lectures and Assignments

Week

Cumulative hours

Date

Content

1

Lecture hr 01

24 Jan

Differential equations in reaction engineering (Set #0) with solutions;

Reaction kinetics: rate equations (Set #1); Assignment #1 specified

 

 

Lecture hr 02

Lecture hr 03

Lecture hr 04

26 Jan

(9-10)

(10-11)

(1-2)

 

Continuing the above

Design of ideal batch reactors operated under isothermal conditions (Set #2)

Continuing the above

 

Lecture hr 05

28 Jan

Working out selected problems on reaction kinetics and design of isothermal batch reactors from Question Bank 1 (Set #3 with solutions provided with figure attachments: Set3FigQ1, Set3FigQ4, Set3FigQ9 and Set3FigQ11); Assignment #2 specified

2

Lecture hr 06

31 Jan

Continuing the above

 

 

Lecture hr 07

 

Lecture hr 08

 

Lecture hr 09

02 Feb

(9-10)

 

(10-11)

 

(1-2)

 

Design of ideal plug flow reactors (PFR) operated at steady state under isothermal conditions (Set #4); Submission of Assignment #1

Design of ideal continuous stirred tank Reactors (CSTR) operated at steady state under isothermal conditions (Set #5)

Working out selected problems on design of isothermal PFRs and CSTRs operated at steady-state from Question Bank 2 (Set #6 with solutions provided with figure attachments: Set6FigQ1b, Set6FigQ1c, Set6FigQ7, Set6FigQ9 and Set6FigQ10); Assignment #3 specified

 

 

04 Feb

Holiday

3

Assign. hr 01

07 Feb

Working out Assignment #2 in the class

 

Lecture hr 10

09 Feb

Continue working out selected problems on design of isothermal PFRs and CSTRs operated at steady-state from Question Bank 2

 

Lecture hr 11

11 Feb

Continuing the above

4

 

14 Feb

Self-learning hour

 

 

16 Feb

Holiday

 

 

18 Feb

Self-learning hour

5

Assign. hr 02

21 Feb

Working out Assignment #3 in the class

 

Lecture hr 12

23 Feb

Simulation of semi-batch reactors (Simulation Set #1) discussed

 

Sim. hr 01

25 Feb

Simulation of semi-batch reactors (Simulation Set #1) using MatLab (1st computer lab hr)

6

Sim. hr 02

28 Feb

Simulation of semi-batch reactors (Simulation Set #1) using MatLab (2nd computer lab hr)

 

 

02 Mar

Holiday

 

Assign. hr 03

04 Mar

Discussion on Assignments (optional class)

7

Sim. hr 03

07 Mar

Simulation of semi-batch reactors (Simulation Set #1) using MatLab (3rd computer lab hr)

 

Assign. hr 04

09 Mar

Discussion on Assignments (optional class)

 

Lecture hr 13

11 Mar

Mid-Semester Examination on kinetics and design of batch reactors, PFRs and CSTRs

8

Lecture hr 14

14 Mar

Mid-Semester Examination discussed (optional class)

 

Lecture hr 15

16 Mar

The energy balance over ideal batch reactors (Set #7)

 

Lecture hr 16

18 Mar

The energy balance over ideal CSTRS operated at steady-state (Set #8)

9

Lecture hr 17

21 Mar

Working out selected problems on the design of batch reactors and CSTRs operated under non-isothermal conditions from Question Bank 3 (Set #9)

 

Lecture hr 18

23 Mar

Continuing the above; Assignment #4 (Set #10 under preparation) specified

 

Lecture hr 19

25 Mar

Continuing the above

10

 

28 Mar

Self-learning hour

 

Lecture hr 20

30 Mar

Continuing the above; Submission of Simulation Set #1 results

 

Lecture hr 21

01 Apr

Continuing the above

11

Assign. hr 05

04 Apr

Working out Assignment #4 in the class

 

Lecture hr 22

06 Apr

Simulation of non-isothermal batch reactors (Simulation Set #2) discussed

 

Lecture hr 23

08 Apr

Design of bioreactors and reactors for catalyzed-induced reactions and multiphase reactions (Set #11 under preparation)

New Year Break

12

Sim. hr 04

18 Apr

Simulation of non-isothermal batch reactors (Simulation Set #2) using MatLab (1st computer lab hr)

 

Lecture hr 24

20 Apr

Continuing the design of bioreactors and reactors for catalyzed-induced reactions and multiphase reactions

 

 

22 Apr

Holiday

13

Sim. hr 05

25 Apr

Simulation of non-isothermal batch reactors (Simulation Set #2) using MatLab (2nd computer lab hr)

 

Lecture hr 25

27 Apr

Continuing the design of bioreactors and reactors for catalyzed-induced reactions and multiphase reactions; Assignment #5 (Set #12 under preparation) specified

 

Lecture hr 26

29 Apr

Continuing the above

14

Sim. hr 06

02 May

Simulation of non-isothermal batch reactors (Simulation Set #2) using MatLab (3rd computer lab hr)

 

Lecture hr 27

04 May

Continuing the design of bioreactors and reactors for catalyzed-induced reactions and multiphase reactions

 

Lecture hr 28

06 May

Continuing the above

15

Assign. hr 06

09 May

Working out Assignment #5 in the class; Submission of Simulation Set #2 results

 

Lecture hr 29

11 May

Reaction Engineering in the industries (notes under preparation)

 

Lecture hr 30

13 May

Reaction Engineering in the industries (notes under preparation)

Timeline for Simulations and Laboratory Experiments

For Matlab lessons by my former supervisor Prof. K. Nandakumar, visit http://www.youtube.com/user/CheLecKumar

Week

Date

Computer simulation of reactors and reactor systems.

(worth a maximum of 10 marks)

Laboratory experiments for basic kinetic data, determination of rate expressions, and scale-up.

(worth a maximum of 10 marks)

1

 

 

 

2

 

 

 

3

 

 

 

4

 

 

 

5

25 Feb

Simulation of semi-batch reactors

(Simulation Set #1) using MatLab

 

6

28 Feb

 

7

07 Mar

 

8

 

 

 

9

 

 

 

10

30 Mar

Submission of Simulation Set #1 results (worth maximum of 05 marks)

 

11

 

 

 

                                New Year Break

12

18 Apr

Simulation of non-isothermal batch reactors (Simulation Set #2) using MatLab

 

13

25 Apr

 

14

02 May

 

15

09 May

Submission of Simulation Set #2 results (worth maximum of 05 marks)

 

Past Examination Papers

Past mid-semester examination papers

Past end-of-semester examination papers

March 2004

May 2004 (Takehome)

May 2005

June 2004

Aug 2005

Sept 2005 (Makeup)

Oct 2005

Nov 2006

March 2008

Jan 2006

Jan 2007

May 2008

May 2009

March 2010

 

Aug 2009

May 2010

 

 

 

 

email: rshanthini@pdn.ac.lk

copyright © R. Shanthini

updated on May 05, 2011